ANALISIS SIX BIG LOSSES UNTUK MENINGKATKAN NILAI OVERALL EQUIPMENT EFFECTIVENESS (OEE) PADA MESIN PALLETIZER DI PT SOLUSI BANGUN INDONESIA TBK CILACAP

Abstract

Abstrak

Penelitian ini dilakukan di PT Solusi Bangun Indonesia Tbk Cilacap untuk menganalisis efisiensi mesin palletizer melalui pengukuran nilai Overall Equipment Effectiveness (OEE) dan mengidentifikasi faktor penyebab kerugian menggunakan metode Six Big Losses. Mesin Palletizer I yang diteliti mengalami downtime yang signifikan sehingga tidak mencapai target produksi yang telah ditetapkan. Nilai OEE mesin palletizer sebesar 44,613% dikategorikan rendah menurut standar Japan Institute of Plant Maintenance (JIPM). Faktor utama penyebab kerugian terbesar adalah Reduced Speed Losses sebesar 25,133%. Usulan perbaikan mencakup peningkatan jumlah operator, penggunaan teknologi otomatisasi, pelatihan intensif berkala, dan penerapan sistem insentif. Selain itu, pemeliharaan preventif dan predictive maintenance diusulkan untuk mengurangi downtime. Implementasi sistem monitoring berbasis digital juga disarankan untuk meningkatkan performa mesin dan efisiensi produksi.

Kata kunci: TPM; OEE; Six Big Losses

Abstract

PT Solusi Bangun Indonesia Tbk Cilacap faced significant production delays due to downtime in their palletizer machine. This study measures the machine's efficiency using Overall Equipment Effectiveness (OEE) and identifies key loss factors through the Six Big Losses method. The OEE value of 44.613% is considered low based on Japan Institute of Plant Maintenance (JIPM) standards. The primary loss factor was Reduced Speed Losses at 25.133%. Recommendations for improvement include increasing the number of operators, implementing automation technology, regular intensive training, and an incentive system. Preventive and predictive maintenance strategies are also proposed to reduce downtime. A digital-based monitoring system is suggested to enhance machine performance and production efficiency.

Keywords: TPM; OEE; Six Big Losses