PERHITUNGAN OEE (OVERALL EQUIPMENT EFFECTIVENESS) PADA MESIN KOMURI 2 LITHRONE S40 DAN HEIDELBERG 4WE DALAM RANGKA PENERAPAN TOTAL PRODUCTIVE MAINTENANCE (TPM)

Abstract

Pada industri moderen saat ini, kulaitas sangat menjadi prioritas bagi hampir seluruh perusahaan di dunia. PT. Solo Murni adalah salah satu perusahaan percetakan terbesar di indonesia yang memiliki pasar hampir di seluruh dunia. Kesuksesan yang selama ini telah dicapai tidak akan tepisah dengan quality control yang baik. Berdasarkan latar belakang masalah, penelitian dilakukan karena produktitas mesin Komuri 2 Lithrone S40 dan Heidelberg 4WE dirasa sudah mulai menurun, sehingga sangat penting untuk menganalisis faktor apa yang paling dominan serta benkontribusi dalam rangka untuk memperbaiki dan sebagai input dalam penerapan Total Productive Maintenance (TPM). Setelah penelitian dilakukan, rata –rata nilai perhitungan OEE pada Komuri 2 Lithrone S40 adalah 49.52% dan Heidelberg 4WE adalah 42.65%. Dapat disimpulkan bahwasanya efektivitas dari kedua mesin tersebut masih jauh jika dibandingkan dengan worldclass standard yaitu sebesar 85%. Faktor six big losses yang paling berkontribusi pada Komuri 2 Lithrone S40 dan Heidelberg 4WE preparation equipment dengan persentase sebesar 25.55% dan 32.13% serta gangguan mesin dan menganggur sebesar 31.62% and 37.38%.

Abstract

[OEE (Overall Equipment Effectiveness) Calculations on Komuri 2 Lithrone S40 Engine and Heidelberg 4WE Engine In Order to Total Productive Maintenance (TPM) Aplications] Today in the modern industry, quality be a top priority for almost all companies in the world. PT. Solo Murni is one of the largest printing company in Indonesia that has market share was almost cover the whole world. The success that has been achieved so far would not be separated from good quality control. Based on the problem background, the research do because the productivity of the machine Komuri 2 Lithrone S40 and Heidelberg 4WE felt has begun to decline, so it is necessary to identify and analyze the factors that most dominant and contributed in order to immediately be repaired and as inputs in the implementation of Total Productive Maintenance (TPM ). After the research is done, the averages of OEE calculation for Komuri 2 Lithrone S40 is equal to 49.52% and Heidelberg 4WE is equal to 42.65%. It can be concluded that the effectiveness of the two machines are still far from worldclass standard that is equal to 85%. Six big losses of factors that contribute most to Komuri 2 Lithrone S40 and Heidelberg 4WE is preparation equipment with a percentage of 25.55% and 32.13% and impaired engine and idle at 31.62% and 37.38%.